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Navigating Change: Why Manufacturers Win or Lose at Transformation

October 31, 2025
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Change is no longer a matter of if; it’s a matter of when.

Change is no longer a matter of if; it’s a matter of when.

Metal forming companies are navigating one of the most dynamic periods in history. Market fluctuations, suppl- chain pressures, workforce shortages, new technologies and shifting customer demands all require organizations to adjust, sometimes overnight.

The real question isn’t whether you’ll face change; it’s whether your company will adapt quickly enough to thrive, or stumble and fall behind.

And here’s the catch: While manufacturers excel at investing in equipment, systems and processes, success almost always comes down to people. How employees understand, embrace and adapt to change is what separates a smooth rollout from a costly misstep. That’s where change management comes in.

Change Management: The Hidden Multiplier of Success

Projects with strong change management are six times more likely to meet or exceed objectives. Without it, success rates drop to just 15%. For manufacturers, that difference could mean:

  • An ERP system that quickens reporting and reduces errors, or one that sits underutilized while employees cling to spreadsheets.
  • A restructuring that streamlines operations, or one that frustrates employees and disrupts morale.
  • A process redesign that boosts efficiency, or one that adds cost because no one follows the new way of working.

Change is unavoidable. Failure is not.

The Human Side of Manufacturing Change

From the top down, a new system or process might look like an upgrade. But for supervisors, operators and support staff, these shifts may represent these human transitions:

  • Learning new skills and adapting to unfamiliar systems
  • Abandoning long-standing habits
  • Wondering whether roles will change, or disappear
  • Looking to leaders for clarity and reassurance.

Change management bridges this gap. It ensures people aren’t just trained on what to do differently, but also to understand why the change matters and how it benefits them personally.

Where Change Management Matters Most

Change management creates value anytime employees are asked to do something new. The most common scenarios include:

  • ERP and shop-floor technology implementations—Success depends on adoption, not just installation.
  • Process redesign and continuous improvement —Lean and quality programs only work when people embrace them.
  • Workforce restructuring and role changes—Smooth transitions protect productivity and morale.
  • Mergers and acquisitions—Culture alignment is as critical as system integration.
  • Strategic shifts—Employees must understand and buy into the vision behind change.

What Drives Successful Change

From years of experience supporting manufacturers, we’ve seen consistent success factors, including:

  • Executive sponsorship—Leaders who show up and stay visible
  • WIIFM messaging—Answering “What’s In It For Me?” for each group
  • Clear vision—A shared purpose that rallies people
  • Transparent communication—Frequent, consistent updates to build trust
  • Employee engagement—Involving people in shaping solutions
  • Change agents—Champions at every level to model adoption
  • Quick wins—Early proof points that build momentum

These principles apply just as much on the shop floor as they do in the boardroom.

Case Study: Lessons from a Challenging ERP Rollout

A national metalworking manufacturer set out to implement a new ERP system, a move intended to streamline operations and modernize reporting. But like many companies under pressure to hit deadlines and manage costs, it moved forward without fully investing in early readiness and change management.

The result was a familiar challenge: undocumented processes, misaligned teams, limited training capacity and frustrated employees. Customers and vendors began to feel the strain, and leadership was forced to navigate project fatigue across the organization.

With just months to go before launch, the company partnered with UHY to bring structure, documentation and stakeholder engagement back into focus. More than 1000 SOPs were documented, targeted training prepared for 200-plus users, and executive leaders were equipped to lead through resistance.

The system went live on schedule and stabilized quickly, but the real story was the lesson learned: skipping readiness created unnecessary risk and cost. Today, the company is applying those lessons as it prepares for future phases, with stronger alignment and greater confidence.

The takeaway: readiness isn’t a luxury; it’s the foundation of successful transformation.

From Pushback to Buy-In

Resistance to change isn’t failure; it’s a natural response. The goal isn’t to stamp out the resistance but to manage it.

  • Listen—Create channels for employees to voice concerns.
  • Tailor Training—Provide role-specific tools and support.
  • Show Leadership—Executives must be visible, consistent sponsors.
  • Celebrate Wins - Recognize early adopters and successes.

Handled well, resistance can be transformed into genuine buy-in.

Change Management as a Competitive Advantage

In today’s environment, competitors who adapt faster gain market share, attract talent and strengthen customer relationships. Those who stumble risk falling behind. By embedding change management into projects, companies don’t just smooth transitions, they build a culture of adaptability. Employees become more open to learning, leaders more confident in transformation, and organizations more resilient.

Change management isn’t about slowing things down. It’s about making sure every step you take delivers lasting impact.

Three Practical Steps to Build Change Capability

  1. Assess Readiness—Identify leadership support, workforce capacity and communication gaps before launching.
  2. Develop a Plan—Build a structured roadmap with stakeholder analysis, communications and training.
  3. Measure and Adjust—Track adoption metrics and refine strategies as you go.

Looking Ahead

The pace of change isn’t slowing down. Workforce shifts, automation and customer demands will continue to reshape the industry. Companies that embed change management into their DNA won’t just survive these transitions, they’ll use them as springboards for growth.

Change is inevitable; failed change is not. By investing in change management, organizations can reduce risk, strengthen their workforce and turn disruption into opportunity. Change management is the difference between launching a project and landing its full potential. Prepare to turn change into lasting progress, by building the readiness, alignment and capability needed to lead change with confidence. MF

Article provided by UHY; https://uhy-us.com/services/consulting/change-management.

Industry-Related Terms: Bridges, Forming, Model, Forming, Forming
View Glossary of Metalforming Terms

 

See also: UHY LLP

Technologies: Management

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