Page 15 - MetalForming Magazine May 2023

Tooling by Design
Following machining comes secure assembly of components into a preci- sion die set that ensures proper com- ponent alignment.
After assembly, the die enters a tryout press to test and refine its performance. This involves a series of test runs to identify any issues or areas for improve- ment. The results of these tests enable refinement of the die design and any necessary tooling adjustments. This process may be repeated several times until the die runs at peak performance.
The final step: Implement the die into production by integrating the die into the production stamping line and ensuring that it runs smoothly and pro- duces parts to the required specifications at the specified production speed. The process is closely monitored to identify any issues or areas for improvement.
Die makers also perform periodic die maintenance and service to ensure continued performance over the life- times of the dies.
One of the most challenging prob- lems faced by tool and die makers: the increasing complexity of parts. Advances in technology and engineer- ing have resulted in more intricate products that require more precision in their design, manufacture and main- tenance. Tool and die makers must adapt constantly to changes in tech- nology, skill requirements and market conditions to remain relevant and suc- cessful in their field. They also must find ways to improve efficiency, reduce costs and increase productivity to remain competitive, as they face intense competition from other countries, par- ticularly those with lower labor costs.
The tool and die making industry faces a shortage of skilled workers that makes it difficult for companies to find qualified candidates to fill open posi- tions. This shortage arises from several factors, including the retirement of experienced workers and a lack of interest among younger generations in pursuing careers in this field.
If they ask you, “What does a tool and die maker do?” Now you know. MF
It used to skew and chatter.
This press applies up to 3000 tons to form composite automobile panels. Delta’s RMC does multi-axis control of position and pressure to keep every moving part in perfect synchronization.
Look to Delta RMC motion controllers & graphical RMCTools software to make complex motion design easier, smoother, and more precise.
Visit our website for the full Wuxi LANLI Machine Tool Co. case study or one about your industry or application. Watch our training videos and see how Delta motion can make your application work in perfect, precise harmony.
1 to 50 Axis
Are you getting your
Stay informed of the latest occurrences within our industry, and keep tabs on the near-term plans of MetalForming and the Precision Metalforming Association. With each issue you’ll find unique articles describing metalforming in action, as well as links to industry articles. We’ll also fill you in on the magazine’s current- and future-issue content.
Now it runs like a Swiss watch.
www.metalformingmagazine.com
VISIT e-news? metalformingmagazine.com/newsletter/
TO SUBSCRIBE
MetalForming/May 2023 13
enews 6H 4C .indd 1 4/13/23 10:46 AM