Research Confirms Custom-Made Properties for LPBF Steels

September 1, 2021

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Research Confirms Custom-Made Properties for LPBF Steels
Alloys composed specifically for laser powder-bed fusion (LPBF) can lead to optimum production and application-adapted mechanical and microstructural component properties. Unfortunately, selection of LPBF-customized alloys is limited.

To help provide a remedy, researchers from the Chair Digital Additive Production (DAP) and the Steel Institute IEHK at RWTH Aachen University in Germany have taken the approach of adding elementary powders to pre-alloyed, already established powder materials to specifically influence their chemical composition.



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SPONSORED
High-Performance Vacuum Debind and Sintering Furnaces
Centorr Vacuum Industries is a manufacturer of high performance vacuum debind and sintering furnaces for the 3D Additive Manufacturing furnace market, as well as units for Metal and Ceramic Injection Molding. Available with either metal or graphite hot zones, these units can process all of the most common metals including Fe-Ni, 316-L, 17-4PH, and Inconel powders and feedstocks as well as a variety of other materials including titanium, tungsten carbide, tool steels, and superalloys. The new Sintervac AM™ operates at pressures of 0-15 torr as well as positive pressures of argon, nitrogen, or forming gas for increased flexibility of processing binder-jetted parts, while the Workhorse AM™ is used for the heat treat, annealing, and tempering of laser-sintered parts. For more information, contact the sales department at 603-595-7233, sales@centorr.com or www.centorr.com.





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Service Bureau Finds Big Savings in Binder Jetting Vs. Metal Injection Molding
FreeForm Technologies, St. Mary’s, PA, a service bureau for customers across a range of industries, counts itself as an early adopter of metal binder jet additive manufacturing (AM), and also offers fused filament fabrication of metal and plastic parts as well as stereolithography contract-manufacturing services.

Searching for a way around tooling challenges with metal injection molding—lead time, cost and part-design limitations—the firm recently added a Desktop Metal P-1 Production System. By eliminating the need for tooling, the P-1 system has helped FreeForm realize significant cost savings, according to company officials, while dramatically reducing lead times—instead of waiting weeks for tooling, designs can be sent to the printer as soon as they’re completed.



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SPONSORED
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Scale your metal 3D printing with the most technologically advanced and reliable additive manufacturing machine on the market today, producing high-quality components at a reduced cost-per-part. Ready to see your productivity increase 5X and your CPP improve by 50%? Learn more here, and stop by the EOS Booth (#E8219) at RAPID + TCT to see the EOS M 300-4!




Industry News
Hoganas Completes Powder-Atomization Facility in PA
Addman Engineering Hires Three Engineers as Expansion Continues
New Investment to Propel Aggressive Growth, Say Holo Officials
ExOne, Maxxwell Motors Partner on Developing Copper Electric-Motor Windings
6K Awarded for Environmentally Friendly Powder Production via UniMelt Process



SPONSORED
ExOne Metal 3D Printers are Production Ready
ExOne is the pioneer and global leader in binder jet 3D printing. Our printers quickly transform powder materials—including metals, ceramics, composites and sand—into precision parts, metalcasting molds and cores, and innovative tooling solutions. Customers use our technology to save time and money, reduce waste, increase their manufacturing flexibility.




New Technology
Holo Now Offering Copper, Stainless Steel and Other Alloys for its Fine-Feature Metal-AM Process
Cost Calculator Estimates Costs for Metal Binder Jetting


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SPONSORED
On-demand Webinar Recording: NoSupports Metal Printing
Past methods for supporting metal additive (AM) parts have imposed limitations on part design. The increased complexity of removing supports has added cost and lead time, and some parts & applications have even been disqualified from AM due to support-based issues. Watch now to learn how NoSupports Metal Printing fixes that.





Summer 2021
In This Issue
Live AMUG Conference Delivers
The 2021 Additive Manufacturing Users Group (AMUG) Conference returned live in Orlando, FL, this past May, welcoming more than 1000 attendees and 90-plus exhibitors, and providing no shortage of professional AM education and technology, networking, and recognition of AM excellence.

Can 3D Printing Solve the Global Semiconductor Shortage?
An unexpected side effect of the pandemic: a global shortage of semiconductors that has disrupted the production of all sorts of consumer products, from cars to electronics. Here we explore three semiconductor AM options that have demonstrated advantages.





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SPONSORED
The Need for Power Quality During the Additive Process
With over 20 years of experience in the critical power business, ABB’s Electrification Business Area has pioneered a power quality solution designed specifically for the additive process. “As a global leader in power protection, we are excited to partner with the major additive manufacturing producers and provide them with an integrated power protection system to protect their 3D processes,” said Patrick Gannon, ABB’s Additive Segment Leader. “ By incorporating our channel partners who have system integration expertise, we create a turnkey solution to enhance production capability by helping to improve delivery time and protect critical 3D equipment and builds in the event of a power anomaly.”




Coming in 3DMP's Fall 2021 Issue
  • RAPID + TCT Wrapup
  • Case Studies: Metal 3D Printers in Action
  • Metal AM of Turbochargers
  • Metal Stamper 3D Prints Die Sections and Transfer Tooling
  • Digital Data Thread Brings AI to AM


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SPONSORED
North America's Most Influential Additive Manufacturing Event is BACK!
RAPID + TCT is returning September 13-15, 2021, in Chicago! Stay up-to-date in the constantly changing world of additive manufacturing and 3D technologies. Learn real-world applications: experience 200+ exhibits and new products, expert keynotes and thought leadership panels, 65+ conference presentations, and industry networking.
Join us - register today!




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Industry-Related Terms: Alloys, Case, Die, Forming, LASER, Lead Time, Stainless Steel, Tempering, Transfer
View Glossary of Metalforming Terms

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