Via 3D Vision, Robotic Grinding Without Programming

For part and tooling applications, the EasyGrinder from Teqram B.V. offering an autonomous solution that simplifies precision grinding and seamlessly integrates with automated shot blasting. Equipped with advanced 3D vision and an AI-driven controller, the EasyGrinder processes thermally cut steel workpieces without requiring programming or preloaded geometry data. By adapting on the fly to different workpieces, the system ensures a level of precision and efficiency that manual methods struggle to match, note company officials.

EasyGrinder’s flexible tooling system adjusts to the specific needs of each component. Slag removal is handled with a chisel, while edge rounding is achieved using a lamella disc or a pencil grinder, depending on workpiece shape. For cutting edges, an angle grinder is used, while countersinking tools refine drilled holes. Reportedly, even intricate lead-ins or starting points are removed efficiently, thus providing optimal surface preparation, regardless of complexity.

Using real-time 3D vision, the system detects the geometry of each workpiece and determines the best processing strategy. The operator’s role is simple: Place the workpieces on pallets within the robot cell and select the desired processing quality from pre-set options.

EasyGrinder is designed to work in tandem with automated shot-blasting systems, streamlining surface-preparation workflow. Once the grinding process is complete, the robot places workpieces into a rotary-table shot-blasting machine, where both sides are treated. An automated turning system minimizes manual intervention, while double-blasted edges improve coating adhesion and eliminate shadowing effects. Additionally, rotary-table shot blasting consumes significantly less energy than traditional roller-conveyor systems, according to company officials.

See also: Teqram B.V.

Technologies: Finishing

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